Gwaro Rakakwana reKurapwa kweCarburizing kweRound Link Chains

(yecheni dzekubatanidza dzakatendererainoshandiswa mumabasa akaomarara akadai semabhaketi anokwidziridzwa mumafekitori esimende uye madota/madhiraivha anofambisa mafekitori emagetsi. Zvinhu izvi zvinoda musanganiswa wakasiyana wekuoma kwepamusoro kuti usaparare uye simbi yakasimba, inopinza kuti igare yakakuvara uye ineta)

1. Kusarudzwa Kwezvinhu

Hwaro hwekubudirira kwekuita kaburisheni ndeyekusarudza simbi chaiyo ine kabhoni shoma. Simbi inofanira kukwanisa kuwana kuomarara kwepamusoro mushure mekukaburisheni uku ichichengetedza moyo wakasimba. Zvinhu zvinonyanya kutaurwa ndeizvi:

Zvinhu (DIN/EN)

Zvivakwa & Chikonzero

17CrNiMo6 (1.6587)

Simbi yesimbi ine chromium-nickel-molybdenum yakasimba uye ine kuomarara kwepamusoro. Inoshandiswa zvakanyanya kuneta kwakanyanya uye zvinhu zvisingapfeki zvakaita secheni

23MnNiMoCr54 (1.7131)

Simbi yeManganese-nickel-molybdenum-chromium alloy ine kusimba kwakanaka uye kuomarara, zvichiita kuti core ive yakasimba

2. Maitiro eCarburizing uye MaParameters eReference

Chinangwa ndechekugadzira bhokisi rakadzika, rine ruzha rwesimbi rakabatana zvakanaka nepakati. Maitiro acho anosanganisira matanho akakosha akati wandei:

Danho 1: Kurapwa Pamberi (Sarudzo)

- Maitiro: Kugadzirisa zvinhu.

- Chinangwa: Kugadzirisa chimiro chegorosi uye kuvandudza kugona kwekubatanidza/kuwiriranisa macheni asina kubikwa.

- Reference Parameter: Pisa malink kusvika 880–920°C woabvumira kuti atonhore mumhepo.

Danho rechipiri: Kugadzira Carburizing

Iyi ndiyo nzira huru apo kabhoni inopararira pamusoro. Kuisa kabhoni mumafuta egasi ndiyo nzira inonyanya kushandiswa uye inodzorwa pakushandisa izvi.

- Chinangwa: Kuwedzera huwandu hwekabhoni pamusoro, zvichiita kuti iome zvakanyanya mushure mekudzima.

- Tembiricha: 880–930°C. Kudzora tembiricha nguva dzose kwakakosha kuti bhokisi rive rakadzika zvakaenzana.

- Mhepo: Mhepo ine kabhoni yakawanda, inowanzo kuve gasi re endothermic rakapfuma nehydrocarbon yakaita se methane kana propane. Simba rekabhoni rinofanira kudzorwa nokungwarira.

- Kugona Kwekabhoni: Chengetedza pa 0.8–1.0% kuti uwane huwandu hwakakwana hwekabhoni pamusoro kuti iome zvakanyanya pasina kugadzira makabhoni akawandisa.

- Nguva: Inoenderana nehukuru hwenyaya inodiwa. Kupararira kunoenderana nenguva. Semuenzaniso:

- Kune hudzamu hwekesi re 1.0 mm: Inenge maawa 8–10.

- Kune hudzamu hwekesi ye1.5 mm: Nguva yakareba zvishoma nezvishoma.

- Kudzika Kwazvo: Kune macheni anorema, kudzika kwekesi kwakawanda kunodiwa.

- Mutemo weGumbo Guru: Kudzika kwecarburizing kushoma kwe0.1 nguva yedhayamita yebhaa kusvika 0.21 nguva yedhayamita yebhaa inowanzo tsanangurwa nevagadziri.

- Kudzika Kwakazara: Kazhinji kunobva pa0.5 mm kusvika 2.0 mm, uye 1.0–1.5 mm inowanzo shandiswa pakushandisa slag nesimende.

Danho rechitatu: Kudzima

- Chinangwa: Kushandura chigadziko chepamusoro chekabhoni yakawanda kuita chimiro chakaoma, chinodzivirira kupera simba remartensitic.

- Pakati nepakati: Oiri ndiyo inodzimwa moto inonyanya kufarirwa pasimbi idzi dzesimbi. Kudzimwa kweoiri kunoita kuti kutonhora kuwedzere nekukurumidza kuitira kuti kuome zvakanyanya ukuwo kuchideredza njodzi yekukanganiswa nekutsemuka kunokonzerwa nekudzima mvura.

- Tembiricha: Mafuta anopisa asati apiswa pa60–80°C anowanzo shandiswa kuti kutonhora kutonhodzeke zvakaenzana.

Danho rechina: Kudzikamisa

- Chinangwa: Kuderedza kushushikana kwemukati kunokonzerwa nekudzima, kuderedza kuputsika, uye kuwana chiyero chekupedzisira chekuomarara nekusimba.

- Tembiricha & Nguva:

- Kuti pave nekuoma kwakanyanya pamusoro (semuenzaniso, 58-62 HRC), pisa patembiricha yakaderera ye150–200°C kwemaawa 1-2.

- Kana kuomarara kwakaderera zvishoma asi kuomarara kwakanyanya kuchidikanwa, tembiricha yekudziya ye400–450°C inogona kushandiswa.

Danho rechishanu: Kurapwa Mushure mekurapwa (Zvingasarudzwa asi Zvinokurudzirwa)

- Kuboorwa Kwemabara: Maitiro aya anoputira pamusoro pecheni nezvidimbu zvidiki zvakatenderera, zvichikonzera kumanikidzwa kwakasara. Izvi zvinovandudza zvakanyanya simba rekuneta, izvo zvakakosha kune cheni dzinodzokororwa kudzokororwa.

kuomarara kwecheni

3. Kuongorora neKuedza Kugamuchirwa

Kuti zvionekwe kuti kurapwa kwecarburing kunoenderana nezvinodiwa, kuongorora kwakasimba kwakakosha. Izvi zvinowanzo sanganisira kuyedza kunoparadza uye kusingaparadze pamisanganiswa yemuenzaniso kubva kubheti rega rega rekugadzira.

Kuedzwa kweKuoma

Rudzi rweKuedza

Nzira (Chikero)

Kukosha kweKushandiswa & Chinangwa

Kuoma Kwepamusoro

Rockwell C (HRC) Yera kuomarara zvakananga pamusoro pechinongedzo. Chinangwa: 58–64 HRC.

Kuomarara kwepakati

Rockwell C (HRC) kana Brinell (HBW) Yera pachinongedzo chakapatsanurwa pakati pechinhu chacho. Chinangwa: 30–40 HRC.

Hurema hweProfile

Vickers (HV) kana Microhardness Yera nguva nenguva (semuenzaniso, 0.1 mm yega yega) kubva pamusoro kusvika mukati. Izvi zvinoratidza kuomarara kwechinhu.

 

Kuyera Kudzika kweKesi

Iyi ndiyo bvunzo inonyanya kukosha yekuona kuti jira rakakangwa rakadzika zvakakwana kuti rigone kutsungirira kusakara pasina bhokisi richidonha pasi pekuremerwa.

- Kudzika Kwenyaya Kunoshanda: Izvi zvinotsanangurwa sedaro rakamira kubva pamusoro kusvika panzvimbo apo kuomarara kunowira pamutengo chaiwo, kazhinji 550 HV (kana 52 HRC).

- Maitiro: Chikamu cheketani chinokwenenzverwa, chinochekwa (kazhinji ne nital), uye chinoongororwa nemaikorosikopu. Kuomarara kunoitwa kuti paonekwe kudzika chaiko kwekuomarara kwacho kusvika pa550 HV.

- Zvinodiwa zvekugamuchira: Hudzamu hwekesi hunoshanda hunofanirwa kusangana nehukuru hwakatarwa (semuenzaniso, ≥1.0 mm kana sekureva kwemutemo we `0.1 x dhayamita`) uye hunofanira kunge hwakafanana kutenderedza denderedzwa rekubatanidza. 

Kuongorora kwesimbi

- Magadzirirwo echinhu: Maikorosikopu inoshandiswa nesimbi inoshandiswa kuongorora chikamu chakachekwa. Chinangwa ndechekuona kuti chinhu chakachekwa zvakanaka, chine martensitic, chinoshanduka zvishoma nezvishoma kuenda kuchimiro chakasimba chemukati. Hapafanirwe kuve ne network yakakura yema carbides emuganhu wezviyo, izvo zvinogona kukonzera kuputsika. 

Kuedzwa kweMichina

- Simba reKupwanya: Maketani emuenzaniso anodhonzwa kuti aparadzwe mumuchina wekuyedza unodhonzwa kuti ave nechokwadi chekuti anosangana kana kudarika mutoro wepadiki wekupwanya wakataurwa nezvinodiwa zvakaita seDIN 764 kana DIN 766 yegiredhi rakakodzera (semuenzaniso, Giredhi 2 kana 3).

4. Pfupiso yeZvinhu zveKugamuchira

Kune boka recheni dzekubatanidza dzakatendereraKuti zvigamuchirwe, zvinodiwa zvinotevera zvinofanirwa kusangana nazvo:

- Zvinhu: Zvinoenderana nechikamu chesimbi chakatsanangurwa (semuenzaniso, 17CrNiMo6).

- Kuoma kwenzvimbo: 58 - 64 HRC, zvinoenderana nekubatana kwakawanda.

- Kuomarara kwepakati: 30 - 40 HRC, zvichisimbisa kuti pakati payo pakaoma.

- Kudzika Kwekesi Kunoshanda: Kunosangana kana kudarika chiyero chakatarwa (semuenzaniso, ≥ 1.2 mm kana 10% yedhayamita yebha), ine gradient yekuomarara kwakatsetseka.

- Chigadziko Chemukati Chekasi: Martensite yakanaka, yakapfava isina makabhohaidhiretsi anokuvadza kana austenite yakachengetwa.

- Simba reKupwanya: Rinopfuura chinodiwa chepadiki chegiredhi recheni rakasarudzwa.

- Kuongorora Zvinoonekwa: Hapana mitswe, kutsveyama, kana zvikanganiso pamusoro.


Nguva yekutumira: Kurume-23-2026

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